️ Hydraulic Safety Basics
Hydraulic systems operate under very high pressure and can be extremely dangerous if not handled properly. Always take care during installation, operation, and maintenance.
General Safety Advice
- Prioritize hydraulic safety by wearing proper PPE (appropriate gloves, safety glasses etc)
- Always stop the engine before working on the system
- Release pressure before disconnecting hoses
- Use appropriate protective equipment
- Always seek professional advice
⚠️ Key Safety Points
High Pressure Oil
- Hydraulic systems can exceed 3000 PSI
- Always use pressure-rated hoses and fittings
- Never use your hands to check for leaks — high-pressure oil can penetrate skin
Relief Valve Required
- Every hydraulic system must have a pressure relief valve
- Prevents overpressure and protects components from failure
Rotating Components
- Pumps and motors have rotating shafts and couplings
- Ensure guards are fitted where required
- Always keep hands, clothing, and tools clear during operation
Secure Installation
- Mount all components securely
- Ensure proper alignment of couplings
- Check all fittings are tight before starting
Correct Oil Supply (Important)
- Use a properly sized inlet (suction) hose
- Avoid restrictions on the suction side
- Keep oil clean and at the correct level
⚙️ Setup & Matching (Common Issues)
Engine & Pump Matching
- Oversized pumps can overload engines
- Undersized pumps result in slow performance
Always match the pump size to the engine for best results
First Start-Up
- Ensure the system is filled with oil before running
- Check correct rotation direction
- Run briefly and inspect for leaks
Orbital Motors (If Installed)
- Motors can start instantly when oil flow is applied
- They produce high torque at low speed
- Do not work on moving parts while the system is operating
⚠️ Disclaimer
This guide provides general information only. Correct installation, operation, and maintenance are the responsibility of the user.
